Twin Screw Extruder Four Cavity Plastic PVC Sewage & Irrigation Water & Electric Conduit & Drainage Pipe Tube Extrusion Production Machine
Φ16-32mm PVC Pipe Extrusion Line
This line is ideal for the production of cable pavement pipes. The entire system includes a conical twin-screw extruder, four-cavity mold, vacuum calibration and cooling tank, haul-off unit, cutter, tripping table/belling machine, and more. It can also be equipped with PLC control, inkjet/laser printer, crusher, shredder, pulverizer, water chiller, and air compressor. The advanced screw and barrel design ensures efficient PVC plasticization.
Process Flow:
Screw Loader for Mixer → Mixer Unit → Screw Loader for Extruder → Conical Twin-Screw Extruder → Mold → Vacuum Calibration Cooling Tank → Haul-Off and Cutting Unit → Belling Machine/Stacker → Final Product Inspection & Packaging
1. Application & Conical Twin-Screw Extruder
Model: SJZ65/132
Diameter: Conical 65/132mm
Capacity: 250kgs/h
Motor Power: 37KW
Material of Screw & Barrel: 38CrMoAl
2. Die Head
Main materials of Body, Bin and Push: 40Cr, Surface Polished and CR-Plated
Calibrator: Copper or Stainless Steel, Water-Ring Type
Inside Flow Channel: Mirror Polished
Special Chrome Plated Treatment: 20-30 um
Ceramic Heaters: High Efficiency and Long Life
Spider Structure: Excellent Plasticization
3. Vacuum Calibration Cooling Tank
Tank Materials: 304 S.S.
Water Temperature and Level Controlling Technology
High Pressure and Stable Water Jet
Pressure Protection Design
4. Haul Off Machine & Cutter
Dual Station Haul-Off
Haul-off Speed Range: 10*4m/min
AC Frequency Motor with Forced Cooling Fan: Hard Gear Reducer
Speed Driving and Control: ABB Inverter, 10 Times Speed Exchange
LENZE Servo Motor (Germany), 30 Times Speed Exchange Available
No Dust Cutter
Cutting Method: Manual/Automatic
Cutting Length: Measured by Encoder or Travelling Switch
Up & Down Clamping: Pneumatic
Frame Structure: Beautiful Appearance, Safe Operation
Italian Hydraulic System: Less Leakage
Adopts Pulse System for Dust Removal: No Dust Accumulation
Slewing Mechanism System: Slewing Bearing for High Precision
Siemens PLC Controller: Easy Operation via Centralized Control
Lower Noise and Less Dust
Emergency Stop Button: Safe Operation
5. Tripping Table
Height is Adjustable
Stainless Steel 304 as Touching Material
Discharge Driven by Air Cylinder
6. Downstream Machines & Main Electrical Parts
Feeder |
• To feed material into extruder; |
Extruder |
• World famous brand electrical components such as Siemens, Schneider, ABB etc. • High torque gearbox with NSK/SKF bearings; • Siemens/WEG original motor with global after-sales service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with user-friendly interface. |
Die Head |
• 40Cr material • Complete set includes extrusion die head, slotting & water ring type calibration sleeve • Suitable for PVC single, dual, and four cavity extrusion. |
Vacuum Calibration Tank |
• Includes full set of vacuum and water pump • Length: 5600mm |
Haul Off |
• Upper and lower caterpillar driven separately by frequency inverter |
Cutter |
• No dust cutter: blade fed by hydraulic drive • Cutting saw: steel alloy, specific for cutting U-PVC pipe. • Equipped with cast aluminum compacted block for accurate cutting • Synchronous control |
Stacker |
• Stainless steel 304 as touching material • Discharge driven by air cylinder |
Advantages:
♦ Specialized screw design for better material plasticizing and mixing effect; bimetallic screws and barrels ensure perfect performance for high-filling formulas;
♦ Spider-type die head reduces melt joint lines with reasonable compression ratio design;
♦ Vertical integrated gear box with NSK/SKF bearings ensures stable operation and long service life;
♦ Vacuum calibration tank with high-efficiency two-chamber and large-length design provides faster calibration and more efficient cooling;
♦ No-dust cutter uses hydraulic feeding for smooth cutting surface;
♦ Intelligent PLC control system with user-friendly interface makes operation easy and convenient.
Technical Parameters:
Model |
O.D. (mm) |
Extruder |
Max. Output (kg/h) |
Max Haul-off Speed (m/min) |
Motor Power (kW) |
PVC32 Four |
16-32 |
SJZ65/132 |
250 |
10*4 |
37 AC |
Any inquiry, please don't hesitate to contact us!
JIANGSU ACEMECH MACHINERY CO., LTD
Ms. Finana Li
Mobile/WhatsApp: +86 189 1332 2669
Our General Manager Mr. Raymond Wang: +86 137 7322 2278
Website: www.acemechcorp.com
Address: 1407, Jiulong Edifice, Jinfeng Town, Zhangjiagang, China, 215600
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